KAYABA Batching Plant Pertama yang dikendalikan sepenuhnya secara mobile ( dapat dipindah-pindah) & PLC dengan TWIN SHAFT TEKNOLOGI Ukuran kompak untuk manuver mudah Loading dengan JCB / Loader tanpa ramp ( tanjakan) Cepat start-up karena sepenuhnya dirakit dari pabrik. Akurasi & campuran beton seperti batching plant stasioner. Traktor penarik untuk transportasi mudah Tidak ada lubang pit yang diperlukan untuk aplikasi pompa. Tersedia dalam kapasitas 20-25 m3/ jam. Teknologi Jepang.
1 1 Basic structure & Chassis of the mobile plant which includes
· Feeder Frame & supports
· Mixer mounting frame
· Inclined belt conveyor frame support
· Cement , water weighing frames & support
· Control panel mounting frame & supports
· Toeing type chassis with wheel & axles
2 1 Aggregate Storage Bins
· 3 nos. in line bin of total cap 15 cum. with grid for safety & feed stock size control
3 3 Pneumatically operated batching gates on the lower side of the bins
· 2 nos. for aggregates
· 1 nos. for sand
· Electromagnetic pneumatic valve for the actuation of discharge gate
4 1 Aggregate weighing system on a belt conveyor below the aggregate bins
with
· 4 load cells suspended at 4 points of the belt conveyor
· Belt dimensions : 800 mm width
· Drive motor : 7.5 kW
5 1 Vibrator for the sand compartment bin
· Electrically operated vibrator
6 1 Cement / filler weighing system
· Conical weighing hopper of capacity 0.2 cum for accumulative weighing of cement/filler/fly ash
· Electromechanical weighing with 3 load cells
· Electromagnetic pneumatic valve for the actuation of discharge gate
7 1 Vibrator for cement / filler weigher
· Electrically operated vibrator
8 1 Water weighing and gravity discharge system
· Electromechanical weighing with 1 load cell
· Electromagnetic pneumatic valve for the actuation of discharge gate
· Weighing tank capacity: 0.1cum
· Water sprinkling pipe line
9 1 CONMAT Twin-shaft mixer
· Compacted fresh concrete output 0.30cum.
· Identical and interchangeable anti-wear liners and blades with high wear resistant alloy steel in the mixer
· 90 degree positioning of arms
· Drive motors : 15 kW x 1 no
· Pneumatically actuated mixer discharge flap
· Mixer discharge hopper with rubber chute
10 1 Air Compressor
· Suction volume : 378 lpm
· Drive motor 2.2 kW
· Working pressure : 0- 10 Kg/cm2
11 1 Screw conveyor for cement
· Conveying length : 7.25 mtr
· Nominal diameter : 168 mm
· Gear motor : 5.5 kW
12 1 Fully automatic control system with HMI
· PLC based control system
· HMI and operating elements on the board front door
· Facility to enter 4 aggregate components, 1 cement / filler components, and 1 water component per recipe each
· Facility to store recipe (mix design)
· Automatic material-in-air compensation
· Facility to switch over to manual operation
· Emergency cut-out switch
· 3 digital displays for various components
· Production data back up on pen drive memory
· Option for printer interface
· Pre cabling and Pneumatics lines
13 1 Admixture weighing system (untuk SIKA)
· Sight – glass cylinder
· Admixture dosing pump : 30 lpm
· Drive motor : 0.75 kW
· Jar capacity : 9 ltr
· Electromagnetic pneumatic valve for the actuation of discharge gate
· Electromechanical Weighing with 1 Load cell
